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JCB/Kohler DPF Delete Kit

JCB Kohler DPF Emulator

JCB/Kohler DPF Delete Kit


Our solution is a virtual replacement part of the diesel particulate filter. Plug and Play installation was achieved by using the original plugs that match the ones on the machine. JCB/Kohler Delete Kit is available for Kohler engines that meet the STAGE V emission standard.

The plug and play technology with the use of original connectors allow a fast and effortless installation. After the installation of our JCB/Kohler Delete Kit all sensors and elements of the Particulate Filter DPF system will be emulated digitally which means that it is safe to remove them from the machine.


Basic offer

Below you will find basic 4DPF offer of JCB/Kohler DPF Emulators.

JCB Kohler DPF Bypass

JCB/Kohler DPF Delete Kit


JCB/Kohler DPF delete kit installation involves connecting the emulator using the plugs with which the electrical harness of the unit is equipped. The DPF filter removal is the next step, after installing the device the DPF filter must then be hollowed out or replaced by a straight pipe. The solution eliminates the failure of such exhaust system components as:

Catalyst / DPF temperature sensors
Diesel particulate filter differential pressure sensor
Clogged DPF filter
DPF filter regeneration

Once the Diesel Particulate Filter has been removed, the engine reclaims power lost to the emission reduction control system. Particulate filter regenerations cease to be a nuisance for the user. There is no need for afterburning the diesel particulate filter at a standstill, and fuel consuming filter regeneration is no longer an issue.

  • Check if your model is supported here

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DPF Emulator Installations

Below you can find some sample photos from our installations.

JCB 406 SV from 2021 powered by a Kohler KDI-TC 1903E5/26 engine.

Frequently asked questions

How does the emulator installation and DPF removal work?

Installation of the device is non-invasive, this is achieved thanks to the original plugs that the emulator is equipped with. The plugs match the ones from the machine. JCB/Kohler DPF filter removal with the help of our emulator is fully safe to the engine and does not require any interference with the engine controller whatsoever. After installing the device, the diesel particulate filter must be removed.

How does the installation of the emulator and removal of DPF and SCR work?

Similarly to the installation in machines with just the DPF the emulator must be connected using the plugs which the device is equipped with. Then disconnect the DEF pump controller and disconnect the nitrogen oxide sensors. Connect the emulators plug in the place of one of the NOx sensors, A detailed manual with a complete description of service steps is included in each order.

How does DPF regeneration work after filter removal?

The emulator simulates the operation of an efficiently working emission reduction system. The engine controller does not activate DPF regeneration because the signals generated by the emulator reports that the diesel particulate filter is in perfect condition.

My machine has been diagnosed with a defective temparature sensor. Can I install this product?

Yes! Any sensor that monitor the operation of the DPF system becomes obsolete after installing the device, so the sensors can remain damaged or be removed completely.


supported
Engines/Models

Engines
  • DPF only:
    • Kohler 1.9L – KDITC 1903, KDI-TC 1903E5/26
    • Kohler 2.5L – KDI2054M, KDI 2504 TCR/26A, KDI-TCR 2504E5/22
Models
  • SENNEBOGEN: 6130 HD, 6100 HD, 6180 HD, 640 HD, 655 HD, 6140 HD, 6300 HD
  • AVANT: 755i, 755i Avant Tecno, 760i Avant Tecno, 860i Avant Tecno
  • BANDIT INTIMIDATOR: 12XP
  • BOMAG: BMP8500
  • FIMATEC: CTK-20LI
  • GENIE: GS-3369 BE, GS4069BE, GS4069BE
  • HAULOTTE: HTL3207
  • JCB: 35D, 85Z-1, 86C-1, 406, 406 SV, 525-60, AJ125D, G27QS, G45QS, VMT260-100, 1T-1, 100C-1, 100C-2, 135, 150T, 155, 175, 190, 190T, 2TS-7T, 205, 205T, 210, 210T, 215, 215T, 3CX Compact Plus, 3CX14, 3CX Compact, 3CX Compact Pro, 35-23D, 35-26D 4×4, 406, 407, 409, 45Z-I, 48Z-I, 50Z-I, 525-60 HI-VIZ, 55Z-I, 85Z-1, 85Z-2, 86C-1, 86C-1 TAB, 86C-2, 86C-2 TAB, 90Z-2, AJ48D, 419 S, 426 e HT, 426 e ZX, 427 Agri, 427 HT, 427 ZX, 435S, 436e ZX, 436e HT, 437 HT, 437 ZX, 455-4, 457 HT, 457S, 457 ZX
  • KOHLER: 20 KVA, 50 KVA, KDG0500P1
  • KRAMER: 2706, 5085T, KL36.5L, KT276
  • MERLO: P27.6 PLUS, P40.13, TF30.9-G
  • SDMO: K22, K33, K44
  • STILL: RC42-40
  • WEIDEMANN: T6027
  • FELIX: 1050
  • WACKER NEUSON: SW20
  • ALLEN: ENG HP205
  • AMERICAN ROAD MACHINERY: ALC 25
  • ATLAS: PAS150HF, PAS100HFS
  • BANDIT: SG75
  • FERRARI: Cobram 60 RS, Cobram L65
  • BCS: Eagle 85 Dualsteer, Eagle 85 RS, Fighter 85 RS, Spirit 70 AR, Spirit 70 Dualsteer, Spirit 70 MT, Spirit 70 RS, Valiant L60 RS, Valiant L60 AR, Valiant 600 RS, Valiant 600 AR, Valiant 60 RS, Valiant 60 AR Micro, Valiant 60 AR, Vithar L80 AR, Vithar 85 RS, Vithar 85 AR, Vithar L80 AR
  • VERMEER: SC552 Stump Cutter
  • LINK-BELT: 175 AT
  • And many many more…

Emulated
Components

Click to expand
  • JCB Sensor Nox 12V 320/A9086
    OEM: 320/A9103, 320/A9086
  • ADBLUE PUMP
    OEM: 320/A9100
  • Differential Pressure Sensor
    OEM: 332/K7146
  • ADBLUE INJECTOR
    OEM: 320/A9105
  • JCB Temperature sensor
    OEM: 332/R0181

Emission related
error codes

Click to expand
  • P0426 DPF Exhaust Temperature 1 High
  • P0426 DPF Exhaust Temperature 1 Low
  • P042B DPF Exhaust Temperature 2 High
  • P042B DPF Exhaust Temperature 2 Low
  • P1455 DPF PM Over 2
  • P1471 DPF Regeneration Defective
  • P202A-13 Open load error of DEF tank heater actuator powerstage
  • P202B-14 Error for short to ground of DEF tank heater actuator powerstage
  • P202B-15 Error for short to battery of DEF tank heater actuator powerstage
  • P203B-15 DEF tank level signal is above maximum voltage limit
  • P203B-14 DEF tank level signal is below minimum voltage limit
  • P203F-7B DEF tank level low and empty
  • P203F-68 DEF tank level low and below warning threshold
  • P203F-21 DEF tank head unit level physical signal below minimum limit
  • P2043-86 DEF temperature message error from head unit
  • P205B-00 Error to indicate overheating of DEF tank
  • P205B-06 Error in increase of DEF tank temperature
  • P205B-17 EDF tank head unit temperature physical signal above maximum limit
  • P205B-16 DEF tank head unit temperature physical signal below maximum limit
  • P205C-16 DEF tank temperature signal voltage below minimum limit
  • P205D-17 DEF tank temperature signal voltage above maximum limit
  • P205E-81 DEF tank temperature signal error on CAN
  • P207F-87 DEF quality message error from head unit
  • P207F-86 DEF concentration message error from head unit
  • P207F-00 DEF quality error during refill condition
  • P209F-4B Error for overtemperature of DEF tank heater actuator powerstage
  • P20BA-4B Error for overtemperature of DEF backflowline heater actuator powerstage
  • P20BC–15 Error for short to battery of DEF backflowline heater actuator powerstage
  • P20BC–14 Error for short to ground of DEF backflowline heater actuator powerstage
  • P20BE-4B Error for overtemperature of DEF pressureline heater actuator powerstage
  • P20BF-14 Error for short to ground of DEF pressureline heater actuator powerstage
  • P20C0-15 Error for short to battery of DEF pressureline heater actuator powerstage
  • P20C2-4B Error for overtemperature of DEF suctionline heater actuator powerstage
  • P20C4-15 Error for short to battery of DEF suctionline heater actuator powerstage
  • P219D-4B Open load error of DEF heater relay actuator powerstage
  • P219E-13 Error for short to battery of DEF heater relay actuator powerstage
  • P219F-14 Error for short to ground of DEF heater relay actuator powerstage
  • P2200-13 Upstream Nox sensor open circuit
  • P2200-94 Upstream Nox sensor self diagnostic abort
  • P2200-05 Upstream Nox sensor self diagnostic
  • P2200-63 Upstream Nox sensor self diagnostic timeout
  • P2200-02 Upstream Nox sensor short circuit to gnd or batt
  • P2200-61 Invalid signal from upstream Nox sensor after heater release
  • P2200-12 Lambda signal above maximum limit for upstream Nox sensor
  • P2200-11 Lambda signal below minimum for upstream Nox sensor
  • P2200-00 Upstream Nox sensor wire diagnosis-error in voltage supply
  • P2201-13 Downstream Nox sensor open circuit
  • P2201-97 Downstream Nox sensor self diagnostic abort
  • P2201-06 Downstream Nox sensor self diagnostic
  • P2201-63 Downstream Nox sensor self diagnostic timeout
  • P2201-1C Downstream Nox sensor short circuit to gnd of batt
  • P2201-61 Invalid signal from downstream Nox sensor after heater release
  • P2201-12 Lambda signal above maximum limit for downstream Nox sensor
  • P2201-11 Lambda signal below minimum for downstream Nox sensor
  • P2201-00 Downstream Nox sensor wire diagnosis-error voltage supply
  • P2201-17 Downstream Nox offset max error detection
  • P2201-16 Downstream Nox offset min error detection
  • P2202-00 Upstream Nox sensor reading below minimum threshold
  • P2202-16 Downstream Nox sensor reading below minimum threshold
  • P2203-00 Upstream Nox sensor reading exceeds above maximum threshold
  • P2203-17 Downstream Nox sensor reading exceeds above maximum threshold
  • P2208-00 Downstream Nox sensor heater not available
  • P2208-02 Downstream Nox sensor heater not heated quickly
  • P2209-00 Upstream Nox sensor heater not available
  • P2209-02 Upstream Nox sensor heater not heated quickly
  • P242B-00 Error on SCR catalyst upstream temperature sensor static plausibility
  • P242B-23 Exhaust catalyst temperature T4 physical signal below minimum limit
  • P242C-16 Exhaust catalyst temperature T4 voltage signal below minimum limit
  • P242D-17 Exhaust catalyst temperature T4 voltage signal above maximum limit
  • P242F DPF PM Over
  • P2453 DPF Differencial pressure high
  • P2452 DPF Differencial pressure low
  • P2458 DPF Regeneration timeout excess frequency
  • P2A00-00 Upstream Nox sensor not mounted or loose
  • P2A01-00 Downstream Nox sensor not mounted or loose
  • P3401-87 Excessive ambient/operating temperature error for aftertreatment 1 SCR catalyst DEF property
  • P3402-07 Concentration too high for aftertreatment 1 SCR catalyst DEF properties
  • P3403-87 Concentration too low for aftertreatment 1 SCR catalyst DEF properties
  • P3404-87 Excessive ambient/operating temperature error for aftertreatment 1 SCR catalyst DEF property
  • P3405-87 Temperature too high for aftertreatment 1 SCR catalyst DEF properties
  • P3406-87 Temperature too low for aftertreatment 1 SCR catalyst DEF properties
  • P3407-88 Sensor open circuit error aftertreatment 1 SCR catalyst DEF temperature
  • P3408-89 Sensor short circuit error aftertreatment 1 SCR catalyst DEF temperature
  • P3409-89 Excessive ambient/operating level error for aftertreatment 1 SCR catalyst DEF property
  • P3410-87 Level too high for aftertreatment 1 SCR catalyst DEF properties
  • P3411-88 Level too low for aftertreatment 1 SCR catalyst DEF properties
  • P3412-87 Tank level open circuit error aftertreatment SCR catalyst DEF temperature
  • P3413-88 Tank level short circuit error aftertreatment SCR catalyst DEF temperature
  • P3424 SCR partially blocked (overloaded)
  • P3425 SCR partially blocked (plugged)
  • U059E-87 CAN bus off error from upstream Nox sensor
  • U059E-29 CAN bus message error from upstream Nox sensor
  • U059E-86 CAN bus message error from upstream Nox sensor
  • U059E-9A CAN bus message error for heater ratio from upstream Nox sensor
  • U059E-62 CAN bus message error for NH3 from upstream Nox sensor
  • U059E-02 CAN bus message error for NO2 from upstream Nox sensor
  • U059E-93 CAN bus message error for Nox from upstream Nox sensor
  • U059E-94 CAN bus message error for O2 level from upstream Nox sensor
  • U059E-97 CAN bus message error for Nox signal status from upstream Nox sensor
  • U059E-08 CAN bus message error for O2 signal status from upstream Nox sensor
  • U059E-84 CAN bus message error for power signal status from upstream Nox sensor
  • U059E-00 CAN bus message error for temp signal status from downstream Nox sensor
  • U059F-81 CAN bus message error for downstream Nox sensor
  • U059F-87 CAN bus off error for downstream Nox sensor
  • U059F-29 CAN bus message error for downstream Nox sensor
  • U059F-86 CAN bus message error for downstream Nox sensor
  • U059F-9A CAN bus message error for heater ratio from downstream Nox sensor
  • U059F-62 CAN bus message error for NH3 from downstream Nox sensor
  • U059F-02 CAN bus message error for NO2 from downstream Nox sensor
  • U059F-93 CAN bus message error for Nox from downstream Nox sensor
  • U059F-94 CAN bus message error for O2 level from downstream Nox sensor
  • U059F-97 CAN bus message error for Nox signal status from downstream Nox sensor
  • U059F-08 CAN bus message error for O2 signal status from downstream Nox sensor
  • U059F-00 CAN bus message error for power signal status from downstream Nox sensor
  • U059F-84 CAN bus message error for temp signal status from upstream Nox sensor

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