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Hitachi ISUZU DPF Delete Kit

Hitachi excavator

Hitachi Isuzu DPF Delete Kit

Hitachi Isuzu DPF Delete Kit

Hitachi Isuzu DPF Delete Kit


Our Hitachi Isuzu DPF Delete Kit is an entirely non-invasive, plug and play emulator that completely eliminates both the particulate filter DPF and SCR/DEF Diesel Exhaust Fluid from Hitachi machines or any machine equipped with an Isuzu engine. Because of the original, matching plugs, the installation is quick and easy. Post installation, you won’t have to worry anymore about cleaning the DPF and adding Diesel Exhaust Fluid to your machine.


hitachi isuzu dpf+def delete kit – DEF BYPASS KIT

Below you will find basic 4DPF offer of Hitachi/Isuzu DPF Emulators.

Hitachi Isuzu DEF Delete Kit

HITACHI Isuzu DPF + DEF (SCR) Delete Kit.


This version of the emulator is designed for engines equipped with both Diesel Particulate Filter (DPF) and Selective Catalytic Reduction (SCR) also called Diesel Exhaust Fluid (DEF/AdBlue) dosing system.

Similarly to the installation of the DPF only version of the emulator, the installation of our Diesel Particulate Filter + Diesel Exhaust Fluid emulator is based on matching plugs, meaning that it is a full plug and play installation. Iso CAN plug and plug joining the Selective Catalytic Reduction with the ECU have to be connected with our device. Additionally, Diesel Exhaust Fluid Tank fuse needs to be removed.

The installation of our Isuzu SCR/DEF delete kit is easy and can be performed under guidance of our technician on our tech support channel.

Our Isuzu DEF delete kit emulates a fully functional DEF tank, emulating both the level of the fluid in the tank, the pressure of the fluid in the tank and the nitrogen oxide sensors (Nox sensors)

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DPF Delete Kit for Hitachi Isuzu

hitachi Isuzu DPF delete kit (DPF only)


Our Hitachi Isuzu DPF delete kit is a simple plug and play device that imitates the work of a fully functional DPF system. The installation is easy and can be done by anyone.

If you’re not a mechanic, our technician can guide you through the installation via our WhatsApp tech support channel.
Find more details on our Isuzu DPF delete kit below.

Installation of the emulator is completely non-invasive, as the delete kit’s plugs match the original plugs installed on the machine.

Our Hitachi Isuzu DPF delete kit is entirely safe to the engine and makes no changes to the engine control unit (ECU). It just communicates with the ECU, sending the same signals an original DPF system does.
With our delete device, Hitachi Isuzu DPF filter removal can be safely performed without any need for engine controller interference. Once the device is installed, the diesel particulate filter (DPF) must be removed.

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DPF Emulator Installations

Below you can find some sample photos from our installations.

Hitachi/isuzu series 5 – DPF only emulator installations.

Hitachi 210LC Excavator – isuzu 4HK1 engine. DPF DELETE KIT.
Hitachi ZX670 Excavator – Isuzu 6WG1 engine. dpf bypass kit.

Hitachi/isuzu series 6 – DEF(SCR) only emulator installation

HITACHI ZX890LCG-6 EXCAVATOR – isuzu 6WG1 engine. SCR only DELETE SET.

Hitachi/isuzu series 7 – DPF+DEF(SCR) emulator installations.

HITACHI ZX490 LCH excavator – ISUZU 6WG1 engine. DPF+DEF (SCR) removal.

Frequently asked questions

How does the emulator installation and DPF removal work?

Installation of the device is non-invasive, this is achieved thanks to the original plugs that the emulator is equipped with. The plugs match the ones from the machine. Hitachi/Isuzu DPF filter removal with the help of our emulator is fully safe to the engine and does not require any interference with the engine controller whatsoever. After installing the device, the diesel particulate filter must be removed.

How does the installation of the emulator and removal of DPF and SCR work?

Similarly to the installation in machines with just the DPF the emulator must be connected using the plugs which the device is equipped with. Then disconnect the DEF pump controller and disconnect the nitrogen oxide sensors. Connect the emulators plug in the place of one of the NOx sensors, A detailed manual with a complete description of service steps is included in each order.

How does DPF regeneration work after filter removal?

The emulator simulates the operation of an efficiently working emission reduction system. The engine controller does not activate DPF regeneration because the signals generated by the emulator reports that the diesel particulate filter is in perfect condition.

Should I continue to add DEF (AdBlue) fluid?

No. The DEF/SCR pump no longer pumps the fluid. Refilling it is not necessary.

My machine has been diagnosed with a defective temparature sensor. Can I install this product?

Yes! Any sensor that monitor the operation of the DPF system becomes obsolete after installing the device, so the sensors can remain damaged or be removed completely.


supported
Engines/Models

Engines
  • DPF only: 4HK1, 4JJ1, 6HK1, 6WG1, 6UZ1,
  • DPF+SCR: 2022+
Models
  • HITACHI: ZX 110, EX 75 US, ZX890LCH-6, ZX 240, ZX 670 LCH-3, ZX 135 US-3, ZX 350 LC-3, ZX 225 USLC-5, ZX 280 LCN-3, ZX 210-6, ZX 210 LC-3, ZX 470 LCH-5, ZX 135 US-5, ZX 210 LC-5, ZX 870 LCH-3, ZX 350 LC-5, ZX 250 LCN-3, ZX 225 USLC-3, ZX 290 LCN-5, ZX200-3G, ZX 250 LC-5, ZX 180 LC-3, ZX 250 LC-6, ZX530LCH-6, ZX 400 LCH-3, ZX 350 LCN-3, ZX690LCH-6, ZX 130-3, ZX130-6, ZX380LC-6, ZX470LC-6, ZX670LC-6, ZX 290 LC-5, ZX 250 LCN-5, ZX 470 LCH-3, ZX 240 N 3, ZX 160 LC-3, ZX 300LC-6, ZX330-5G, ZX 520 LCH-5, ZX 210 W 3, ZX220W-5B, ZX 870 LCR-3, ZX330LC-5G, ZX160LC-6, ZX 160 LC-5, ZX 130-5, ZX120, ZX350H-5G, ZX870-5G, ZX 470 LC-5, ZX870LCH-5B, ZX 350 LCN-5, ZX 190 LC-5, ZX 250 LC-3, ZX 70 LC-3, ZX 110-3, ZX 240 LC 3, ZX 225 USRLC-3, ZX670LCH-5B, ZX 670 LCR-3, ZX 470 LCH-5 G, ZX200LC-5G, ZX210-6, ZX210LCH-5G, ZX210LC-6, ZX260, ZX890LCH-7, ZX 225 USRLC-5, ZX490LCH-7, ZX240N-6, ZX 110 M 3, ZX 870 H 3 LD, ZX130-5G, ZX350LCH-5G, ZX 180 LC-5, ZX 180 LC-6, ZX 130 LCN-5 B, ZX 520 LCR-3, ZX225USLC-7, ZX 130-5 B, ZX690LCH-7, ZX470LC-5G, ZX 470 H-3 LD, ZH 210 LC-5, ZX240-5G, ZX530LCH-7, ZX470LCR-5G, ZX270LC-3, ZX270LC-3, ZX160LC-5G, ZX250LCN-7, ZX870H-5G, ZX470LCH-5G, ZX870LCR-5G, ZX870LCH-5G, ZX870LC-5G, ZX670LC-5G, ZX180LCN-5G, ZX870H-5 LD, ZX670LCR-5G, ZX520LCH-3F, ZX230LC-3, ZX470R-5G, ZX470LCH-5B, ZX670LCH-5G, ZX670LCR-5G, ZX500LC-3F, ZX230-3, ZX890H-7, ZX130LCN, ZX470H-5G, ZX225USRLC-7, ZX210X-6, ZX225USRLC-7, ZX210X-6, ZX170W-5, ZX 145 W 3, ZX 190 W 3, ZX 140 W 5, ZX 170 W-3, ZX 140 W 3, ZX190W-5A, ZX170W-5A, ZX210W-5A, ZX180W-7, ZX220W-7, ZX190W-5, ZX170W-5, EG 70 R 3, ZW150-5B, ZW550-6, ZW 370-5, ZW 250, ZW370-6, ZW 220-5, ZW140PL-5, ZW150PL-5, ZW220-7, ZW140-5B, ZW250-5B, ZW 550-5, LX 110, LX 70, LX 80, LX 160, LX 130, LX 110, ZW370-6 HC, LX 300, ZX 35, ZX 50, ZX 27-3, ZX 30, ZW50, ZW80, ZW 95, ZW 75, ZW40, ZW 65, ZW120-G, ZW30, ZW100-G, ZW90, LX 50, ZW50-5B, ZW30-5B, ZX70-5G, ZX70LC-5G, ZX95US-7, ZX95USB-7, ZX60USB-5N, ZX95US-7, ZX95USB-7, ZX 27 U-2, ZX 38 U 3, ZX 52 U 3, ZX38U-5A, ZX 48 U 3, ZX 35 U-2, ZX 30 U-2, ZX48U-5A, ZX 33 U 3, ZX 29 U 3, ZX33U-5A, ZX 50 U-2, ZX55U-5A, ZX 40 U-2, ZX55U-6, NX30, TMX 20 neo, AH350D, AH300D, AH250D, AH400D, AH500, ZW 310
  • ISUZU: Novo Ultra, Novo, Novo Citi, P75, F11 H, F 11 J, F11 K, F11 M, F11 N, F12 J, F12 L, F12 N, F12 Q, F14 J, F14 L, F14 N, F14N J, F14N L, F14N N, F14N Q, F14 Q, L35 F, L35 F S, L35 H, L35 H S, P65 H, P75 F, P75 H, P75 M, P75 Q, P75 Q Crew, N35 H, N35 K, N35 L, N55.150, NPR, NRR, NQR
  • CASE: 225, 300, 350, 750, CX130, CX130D, CX145C, CX160, CX160, CX235, CX240, CX240D, CX245, CX250, CX300, CX330, CX350, CX350D, CX370, CX380, CX470, CX490, CX490D, CX500, CX700, CX750D, CX800
  • JOHN DEERE: 190D, 220D, 225D, 470G, 670G, 870G, 135G
  • SANY: SY 95 C, SY 155 U, 115C, 135, 155C, 235, 305H, 365-9, 365C, 365H, SY380C-10HD, 485H
  • LINK-BELT: 800 X2 MH, 800 LX, 800 LX, 750 X4, 700 X2, 700 LX, 5040 TL, 5040 RB, 470 X3, 4640 TL, 4640 RB, 4640B TL, 460 X2, 4040 TL, 4040 RB, 4040 PH, 4040 PH, 380 X4 MH, 3740 TL, 3740 RB, 3740 PH, 370 LX Road Builder, 360 X3E, 360 X2 RT MH, 350 X4 Long Front, 350 X4, 350 X3, 350 X2, 3440B PH, 330 LX, 3240 TL, 3240 RB, 3240 PH, 300 X4S, 300 X4, 300 X3E, 300 X3, 290 X2, 290 X2, 260 X4S, 250 X4 SL, 250 X4 MH, 250 X4 Long Front, 250 X4, 250 X3 MH, 250 X3 Long Front, 250 X3E, 250 X3 L, 245 X4 Spin Ace, 240 X2 MH, 240 X2 Long Front, 240 X2, 220 X4S, 210 X4 Long Front, 210 X4, 210 X3E, 210 X3, 210 X2 Long Front, 210 X2, 210 LX Long Front, 180 X3E, 160 X4, 160 X2, 145 X4 Spin Ace, 145 X3E, 135 Spin Ace, 130 X4, 130 X3E, 130 X3, 130 X2
  • KOBELCO: ED 160 BR 5, ED 160 BR 7, SK 130 LC 11, SK 130 LC 11, SK 135 SR 7, SK 140 LC 11, SK 140 SRD 5 MD, SK 140 SRD 7, SK 140 SRL 5, SK 140 SRL 7, SK 140 SRLC 5, SK 140 SRLC 7
  • CHEVROLET: Kodiak C4500, Kodiak C6500, Kodiak C8500, T-Series T5500, T-Series T6500, T-Series T7500, T-Series T8500, W-Series W5500

Emulated
Components

Click to expand
  • DPF:
    • 4HK1:
      • Temperature sensors (990-1220, 990-1221)
      • DPF Pressure sensor (8-9760967-2)
      • DPF (898152422, 898152464, 898152563)
    • 4JJ1:
      • Temperature sensors (990-1220 902-1221)
      • DPF Pressure sensor (AM70M40N)
      • DPF (898147066, 8-98008-771-0, 8-98023-046-0)
    • 6HK1:
      • Temperature sensors (8-97359987-5)
      • DPF Pressure sensor (8-97601967-0)
      • DPF (897608057, 8-98021-821-0, 8-98074-547-0)
    • 6WG1:
      • Temperature sensors (8-98004329-0)
      • DPF Pressure sensor (8-97601967-0)
      • DPF (897608056, 8982483600)
    • 6UZ1:
      • Temperature sensors (8-98004329-0)
      • DPF Pressure sensor (8-97601967-0)
      • DPF (897608056, 8982483600, 8-98008-772-0).
  • DEF (SCR):
    • DEF Pump example serial numbers: 1H015-60401, 1H010-60403, 1J508-19650, 1J508-19451, 1J508-19653, 1J508-19654, 1J508-19655, 1J508-19656, 1J508-19657, 1H002-60405, 1H002-60406, 1H002-60407, 1G010-60402, 1H010-60400, 1H015-60400, 1H015-60402,
    • NOx sensors
    • DEF TANK and DEF TANK SENSORS.

Emission related
error codes

Click to expand
  • fP2002: Diesel Particulate Filter Efficiency Below Threshold Bank 1
  • fP2003: Diesel Particulate Filter Efficiency Below Threshold Bank 2
  • fP200C: Diesel Particulate Filter Over Temperature Bank 1
  • fP200D: Diesel Particulate Filter Over Temperature Bank 2
  • fP242F: Diesel Particulate Filter Restriction – Ash Accumulation, Overload diesel particle filter B-041
  • fP244A: Diesel Particulate Filter Differential Pressure Too Low
  • fP244B: Diesel Particulate Filter Differential Pressure Too High
  • fP2452: Diesel Particulate Filter Pressure Sensor “A” Circuit High Voltage particulate filter pressure sensor C-030, Low Voltage pressure sensor particulate filter C-030
  • fP2453: Diesel Particulate Filter Pressure Sensor “A” Circuit Range/Performance, Low differential pressure sensor pressure particulate filter B-041, fault line hose pressure sensor particulate filter B-041, Unreliable differential pressure pressure sensor dust filter B-041
  • fP2454: Diesel Particulate Filter Pressure Sensor “A” Circuit Low
  • fP2455: Diesel Particulate Filter Pressure Sensor “A” Circuit High
  • fP2456: Diesel Particulate Filter Pressure Sensor “A” Circuit Intermittent/Erratic
  • fP2458: Diesel Particulate Filter Regeneration Duration
  • fP2459: Diesel Particulate Filter Regeneration Frequency
  • fP245E: Diesel Particulate Filter Pressure Sensor “B” Circuit
  • fP245F: Diesel Particulate Filter Pressure Sensor “B” Circuit Range/Performance
  • fP2460: Diesel Particulate Filter Pressure Sensor “B” Circuit Low
  • fP2461: Diesel Particulate Filter Pressure Sensor “B” Circuit High
  • fP2462: Diesel Particulate Filter Pressure Sensor “B” Circuit Intermittent/Erratic
  • fP2463: Diesel Particulate Filter Restriction – Soot Accumulation
  • fP2464: Diesel Particulate Filter Differential Pressure Too Low
  • fP2465: Diesel Particulate Filter Differential Pressure Too High
  • fP246B: Vehicle Conditions Incorrect for Diesel Particulate Filter Regeneration
  • fP246C: Diesel Particulate Filter Restriction – Forced Limited Power
  • fP246D: Diesel Particulate Filter Pressure Sensor “A”/”B” Correlation
  • fP260E: Diesel Particulate Filter Regeneration Lamp Control Circuit
  • fP20DD: Exhaust Aftertreatment Fuel Pressure Sensor Circuit
  • fP20DE: Exhaust Aftertreatment Fuel Pressure Sensor Circuit Range/Performance
  • fP20DF: Exhaust Aftertreatment Fuel Pressure Sensor Circuit Low
  • fP20E0: Exhaust Aftertreatment Fuel Pressure Sensor Circuit High
  • fP20E1: Exhaust Aftertreatment Fuel Pressure Sensor Circuit Intermittent/Erratic
  • fP2466: Exhaust Gas Temperature Sensor Circuit
  • fP2467: Exhaust Gas Temperature Sensor Circuit Range/Performance
  • fP2468: Exhaust Gas Temperature Sensor Circuit Low
  • fP2469: Exhaust Gas Temperature Sensor Circuit High
  • fP246A: Exhaust Gas Temperature Sensor Circuit Intermittent/Erratic
  • fP246E: Exhaust Gas Temperature Sensor Circuit
  • fP246F: Exhaust Gas Temperature Sensor Circuit Range/Performance
  • fP2470: Exhaust Gas Temperature Sensor Circuit Low
  • fP2471: Exhaust Gas Temperature Sensor Circuit High
  • fP2472: Exhaust Gas Temperature Sensor Circuit Intermittent/Erratic
  • fP2473: Exhaust Gas Temperature Sensor Circuit
  • fP2474: Exhaust Gas Temperature Sensor Circuit Range/Performance
  • fP2475: Exhaust Gas Temperature Sensor Circuit Low
  • fP2476: Exhaust Gas Temperature Sensor Circuit High
  • fP2477: Exhaust Gas Temperature Sensor Circuit Intermittent/Erratic
  • fP2478: Exhaust Gas Temperature Out of Range
  • fP2479: Exhaust Gas Temperature Out of Range
  • fP247A: Exhaust Gas Temperature Out of Range
  • fP247B: Exhaust Gas Temperature Out of Range
  • fP247C: Exhaust Gas Temperature Out of Range
  • fP247D: Exhaust Gas Temperature Out of Range
  • fP247E: Exhaust Gas Temperature Out of Range
  • fP247F: Exhaust Gas Temperature Out of Range
  • fP2480: Exhaust Gas Temperature Out of Range
  • fP2481: Exhaust Gas Temperature Out of Range
  • fP2482: Exhaust Gas Temperature Out of Range

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